4 Compartment Sugarcane Bagasse

Production Process

1. Requirement Consultation & Analysis
   We begin by confirming your specific usage scenarios, dimensions, shapes, load-bearing requirements, as well as color and surface finish preferences.

2. Structural Design & Engineering
   Our industrial design team creates precise 2D and 3D structural drawings tailored to your specifications for your review.

3. Rapid Prototyping (7-Day Turnaround)
   We open trial molds to produce physical samples within 7 working days, allowing you to verify the design and quality firsthand.

4. Mass Production
   Upon sample approval, we proceed to develop formal production molds and schedule bulk manufacturing to meet your timeline.

5. Rigorous Quality Control
   Every batch undergoes strict inspection for dimensions, weight, waterproof and oil-resistant performance, appearance, and food safety compliance.

6. Logistics & Delivery
   We handle professional packaging, inventory counting, and loading to ensure safe and timely delivery.

Our Service Guarantees

• Exclusive Mold Ownership: Custom molds are your exclusive property. We guarantee they will never be used for other clients and are maintained permanently.

• Flexible Trial Orders: We support small-batch trial orders to facilitate a smooth transition before large-scale cooperation.

• Industry Veteran: A professional molded pulp manufacturer with over 17 years of experience and a factory footprint exceeding 25,000 square meters.

• Extensive Mold Library: Access over 2,000 existing molds for pulp products, allowing you to select from a wide range of stock styles at no cost.

• In-House Mold Workshop: Our independent workshop enables self-developed molds, ensuring rapid prototyping cycles and cost-effective custom tooling.

• Integrated Production: We operate full-cycle production lines, seamlessly integrating pulp blending, molding, drying, surface coating, and inspection.

• Global Compliance: Fully certified with international food safety standards, including FDA, LFGB, BPI, OK Compost, and ISO22000.

• Massive Capacity: Stable bulk production capabilities with a daily output of up to 800,000 pieces, ensuring timely fulfillment of large-scale overseas orders.

• Global Reach: Trusted by clients worldwide, serving mainstream eco-food packaging markets across Europe, North America, Australia, and Southeast Asia.

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• Inner Packaging: Products are neatly stacked and sealed in food-grade PE bags to prevent dust contamination and deformation caused by compression.

• Outer Packaging: We use standard export-grade corrugated cartons featuring reinforced corners and waterproof tape sealing for maximum durability.

• Shipping Options:

  • Sea Freight: Recommended for bulk orders due to its cost-effectiveness.

  • Air Freight / Express: Ideal for small batch samples and trial orders requiring faster delivery.

• Port of Shipment: Qingdao Port.

• Optimized Stacking: Cartons are designed for secure stacking during container loading, maximizing space utilization and reducing shipping costs.

• Damage Prevention: We utilize thickened cartons and buffer protection materials to significantly minimize the risk of breakage during long-distance transportation.

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• Our Service Commitment

• Complimentary Sample Service: We provide free stock samples for your evaluation; clients are only responsible for the international shipping cost.

• Custom R&D Solutions: Fully customizable options for shape, size, thickness, color, and surface finishes to meet your specific requirements.

• 7-Day Rapid Prototyping: Accelerate your product launch with our quick sampling service, delivering physical samples within 7 working days.

• Exclusive Mold Ownership: Custom molds are your permanent property. We guarantee they will never be used for other clients.

• OEM & ODM Capabilities: Enhance your brand identity with food-grade printing of your logo and patterns directly on the trays.

• One-Stop Solution: End-to-end service covering Design, Sampling, Production, Packaging, and Shipping.

• Reliable After-Sales Support: Prompt response and resolution for any product quality or transportation issues.

• Flexible Trial Orders: We welcome small-batch trial orders to facilitate a smooth start to our long-term cooperation.